Our Plant
Home for Kajun Kettle Foods is
an 86,000 square foot, USDA manufacturing plant located just west of
New Orleans, formerly a Pillsbury Plant. With kettles ranging from 300
to 3,000 pound capacities, our plant production capacity exceeds 75
million pounds per year.
Our
freezer capability is significant with two freezers: a -10º
and a -20º blast freezer that lock in fresh flavors for
delicious soups and sauces and entrées.
Fully automated Cryovac
Packaging creates convenient boilable bags for easy-to-serve
preparation. Our packaging capabilities includes:
• 8 oz sample Cryovac
sachets
• 2lb, 4lb, 5lb, 8lb
Cryovac bags
• 2-kilo (4.4lb) Pails
• 12-kilo (26.4lb)
Pails, 45lb Pails
We also offer warehousing which
frees up precious storage space for many of our customers. Available
warehouse space amounts to:
• 45,000 sq ft of dry
storage
• 2,000 sq ft of
refrigerated storage
• 6,000 sq ft of
frozen storage
Our warehouse employees adhere
to strict HACCP guidelines and take great pride in a well organized,
clean facility.
Quality Assurance
Our excellent Quality
Assurance Department is the backbone of the organization, assuring that
all production meets the highest food industry standards.
Strong HACCP Programs ensure
that superior manufacturing practices and procedures are followed by
all employees. Our QA Team achieves superior ratings each year from AIB
and NSF Cook & Thurber organizations.
• USDA Certified
• FDA Approved
• AIB - Superior
Rating
• NSF Cook &
Thurber - 93 out of 100
• HACCP - Hazard
Analysis Critical Control Points Program
• GMP’s -
Good Manufacturing Practices
• SOPs - Standard
Operating Procedures
• SSOPs - Sanitation
Standard Operating Procedures
Third-Party Microbiological
Testing is performed on a statistical sampling basis. Also, taste,
color and viscosity testing is performed on every production batch
following a freeze-thaw process.
An Experienced Team
We are very proud of our
experienced, dedicated staff members. Many have been members of the
Kajun Kettle Team for 7 to 20+ years. They are dedicated to our
customers and the products we produce for them.